Home > Community > Has anyone tried using PMMA as a mask when etching SiO2?
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Nancy Nichols

Has anyone tried using PMMA as a mask when etching SiO2?

Ask Australians Anything  Follow

If you continue to use PMMA, you need good heat-sinking, and you need to keep the dry etch power down and no oxygen. PMMA is Plexiglas plastic and has a low deformation temperature. It flows if it gets heated up. First thing you would need is a graph of etch rates for PMMA and for SiO2 over a range of dry etch powers, particularly the low end.
Be careful if you try a prebake. You need to know the temperature at which it begins to flow and ruin the profile. It is low. This means low and long.


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Bill Chen  Follow

I use CHF3/Ar chemistry to etch SiO2 through the PMMA with very good selectivity in RIE tool. If you can, try to сool the table to minus temperatures.

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Cramer Beasly  Follow

HI Abdul,
I am also trying kind of similar thing. Did you finally found any optimized recipe?
Thanks in advance,
Salahuddin 

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Angela Privin  Follow

Hello,
Actually your reported 1:1 etch selectivity of SiO2/PMMA is one of best reported in the literature/internet. Typically people have less than 0.6:1 for this material:mask combination. 
Also from your description it looks like that this selectivity is enough for your final goal, why you need more PMMA left?

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Andrea McCurdy  Follow

I am keeping same parameter from resist to dry etching. I only change the baking temperature at 180 oC from 2 min to 15 min for PMMA A4 resist. Features are improving but not perfect.

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Brandon Lopez  Follow

In general, PMMA resist is poor etching selectivity. If you use another e-beam resist like ZEP520-A, you can basically obtain higher etch selectivity. And If you must certainly use a PMMA resist when SiO2 dry etching, you need to select fluorine-series gases like CHF2, C2F6, CF4, C4F8, Ar while excluding O2 gas. In case of using fluorine-series gases you can easily etch SiO2 layer using e-beam resist. As you mentioned, you have to bake finally after development, namely, Hard-bake. And add Ar gas (less than 10 sccm) to CHF3/CF4 gas. To improve more selectivity and to get fine pattern for e-beam lithography, you have to use ICP-RIE tool type than simple RIE type.


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Chee-Eng, Lim  Follow

Dear Avijit,

For SiNx etching the selectivity could be much better. Please try a mixture of CHF3:O2:Ar with flow ratios 9:1:1.5 . Hope they are all available.

Low power levels of both ICP (~100 Watts) and RIE (~10W) are favorable, as well as low chamber pressures (~3 mTorr).

Please keep updated about your results.
Good luck.

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Daniel Lynge  Follow

In general, PMMA resist is poor etching selectivity. If you use another e-beam resist like ZEP520-A, you can basically obtain higher etch selectivity. And If you must certainly use a PMMA resist when SiO2 dry etching, you need to select fluorine-series gases like CHF2, C2F6, CF4, C4F8, Ar while excluding O2 gas. In case of using fluorine-series gases you can easily etch SiO2 layer using e-beam resist. As you mentioned, you have to bake finally after development, namely, Hard-bake. And add Ar gas (less than 10 sccm) to CHF3/CF4 gas. To improve more selectivity and to get fine pattern for e-beam lithography, you have to use ICP-RIE tool type than simple RIE type.


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Andrew Lygra  Follow

Today I found out nearly same selectivity (1:1) while etching SiNx with C9 (PMMA) mask. I used CHF3 15 sccm and SF6 30 sccm.... I want to etch 200 nm of SiNx. Any suggestion on which gas should I use to increase the selectivity?

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Abdullah  Follow

Thanks a lot Mohamed and Harry. Sorry for the late notice as I was busy with something else. But I will keep in touch with you guys as soon as I get some interesting results.


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Alex Osyatnikov  Follow

I have had similar problems and it seems that the pre-bake of the PMMA matters. What is you protocol before the lithography? How is your prebaking? Try baking at 155°C for at least 30 min. You can play with the times, it seems that the longer the better, but it could affect your ebeam resolution. You need to characterize it.

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