BASF Ludwigshafen announces additional production capacity for expandable polystyrene (EPS) granules by 50,000 tonnes/year

BASF is strengthening its styrene value chain at the Ludwigshafen site by increasing annual production capacity for Neopor by 50,000 tonnes. The increase is aimed at meeting the growing market demand for grey insulation materials. The new production facility is scheduled to be commissioned in early 2027.

Neopor is a graphite-containing expandable polystyrene (EPS) granule developed by BASF as a raw material for the production of energy-saving thermal insulation for building envelopes. The graphite content gives the material a grey colour and improves the thermal insulation performance of the sheets by 30% compared to white EPS. Neopor insulation sets new standards for new and refurbished buildings.

"BASF's sustainability assessment ranks Neopor as a 'pioneer' in the highest category and is part of BASF's 'solutions for a sustainable future'," said Stephan Kothrade, member of the Board of Executive Directors and Chief Technology Officer of BASF SE. "Our goal is to be the chemical company of choice for our customers and help them achieve a green transition. Neopor is a great example of how we can achieve this goal."

BASF expects that the demand for energy-efficient building renovation materials will increase significantly in the coming years. The EU's goal is to make the European construction industry climate neutral by 2050. To achieve this ambitious goal, all EU member states implement the European Building Energy Efficiency Directive, which places high demands on improving building energy efficiency.

“Well-insulated building envelopes are essential for reducing greenhouse gas emissions and achieving climate targets. This is also a prerequisite for the rational use of modern heating technology. Our polystyrene insulation materials play an important role in this regard,” said Klaus Ries, Head of Business Management Europe at BASF Styrenics.

“Over their decades-long service life, they significantly reduce CO2 emissions and energy consumption for heating/cooling buildings. This is not only good for the climate, but also saves energy costs. Neopor with graphite has excellent insulation values and is easy to process, cost-effective and recyclable. Neopor is one of the most environmentally friendly insulation materials.”