Oriental hopes that Wuhai Calcium Carbide Technology Reform Increases Efficiency

Safety is the cornerstone of stable development of enterprises. Without paying attention to production safety, enterprises will not be able to develop and realize the essential safety of production, which is the wings for enterprises to take off. Wuhai Zhonglian Chemical Co., Ltd. (hereinafter referred to as: Dongfang Hope Wuhai  Calcium Carbide) starts with technological innovation, through which not only the problems hindering safe production are removed, but also the safety risks and labor intensity of personnel are reduced, and the accuracy of data measurement is effectively improved. Power inspectors are also called inspectors. They are active in front of various equipments every day. Measuring the height of electrode paste column is one of their daily tasks. For the inspectors, they need to climb the ladder 10 times a day to measure the blur manually, then transfer the data to the central control through the intercom, and the central control worker recalculates through the calculator. The whole process is very tedious. It not only wastes the occupancy of intercom channels, but also consumes a lot of time for the secondary calculation of the central controller. Not only that, because each person's measuring methods are different, there are also some differences in the measured values. In addition, the measured data must be told by the intercom to the central control workers. The inspectors need to repeatedly confirm whether there is any abnormality in the paste column. It can be said that the recording data basically depends on "roaring", which not only consumes a lot of time, but also controls the production data. It also increases the safety risk in the process of patrol inspection. In order to solve this problem, Wuhai Calcium Carbide first added an automatic blur measuring program to No. 2 hearth. Installing infrared laser rangefinder, displaying real-time monitoring data and uploading it to DCS through equipment power supply and distribution, and displaying the second calculation screen through formula, ensures the accuracy and timeliness of measurement data. Central control workers can directly monitor the height change of paste pillars in real time on line and calculate the consumption of paste pillars according to the measured data, which breaks the data recording mode of "roar" between the patrol workers and central control workers, further improves the level of production automation of the company, and avoids the risk of the patrol workers falling from the height in the process of operation. Most importantly, the company's measurements are now more accurate. Through repeated tests, the company finally decided to promote the program in all hearth.

"No footsteps, no miles; no streams, no rivers and seas." Only by constantly starting from the nuances and pursuing the rationalization bit by bit, can we realize the maximization of benefits. Technological innovation is not simply to weed out the old and bring forth the new, but to find a more appropriate way for all kinds of work, to promote the rationalization of bit by bit, to promote the construction of the company's safety system by technological innovation, and to "reform" to achieve high-quality development.