Thai denim manufacturer convert production to aniline-free solution by Archroma

Swiss colour and speciality chemicals firm, Archroma, has announced that Thailand-based Absolute Denim will be the first denim manufacturer to switch 100% of its production to Aniline-free Indigo dyeing.

Absolute Denim, which produces high quality denim with a focus on eco-friendlier materials and processes, can produce up to 2 million metres of denim per month (approximately 1.5 million pairs of jeans), for customers that include some of the biggest brands and retailers in the world.

Archroma’s Denisol Pure Indigo 30 liquid Dye was first launched in May 2018 as a non-toxic way to produce the traditional, iconic indigo blue that consumers associate with denim and jeans.

During production, some of the aniline stays locked into the indigo pigment and is difficult to wash off the fabric. The remainder of the aniline impurity, approximately 300-tonnes annually, is discharged during dyeing. This can be an issue as aniline is toxic to aquatic life. In addition, exposure levels to factory workers can be high. As a result of its toxicity (more hazardous than alkylphenols) it is now starting to feature on the restricted substance lists (RSL) of some major clothing brands and retailers. This had prompted Archroma to develop the new Denisol Pure Indigo 30 as an aniline-free indigo solution for designers, manufacturers and brand owners.

Archroma tested Denisol Pure Indigo at Absolute Denim mill in Thailand to ensure that the new indigo dye would perform exactly the same as conventional indigo.